- Integrated Toolchains and Collaborative Engineering
- Information Update and Change Service
- Collaborative Information Logistics
- Condition Monitoring led Services
- Modular Production
- Manufacturing as a Service - On Demand Manufacturing
- Autonomous Operation as a Service
- Traceability
- Energy Consumption and Load Management
- Carbon Footprint Management
- Circular Economy
- Generic
Factory-X (Work in Progress)
Use cases
Data ecosystem Description
Factory-X is the data ecosystem for factory outfitters and operators. The project goals are:
- provide the best production facilities, that allow factory operators to build the best products for their customers
- build on existing experiences, technologies and solutions from Catena-X and other initiatives, enhance and extend them in such a way that they meet th e requirements of factory outfitters and operators
- build (pre-develop) new data driven solutions and services especially for factory operators, Factory outfitters and their suppliers
- provide the best production facilities, that allow factory operators to build the best products for their customers
- build on existing experiences, technologies and solutions from Catena-X and other initiatives, enhance and extend them in such a way that they meet th e requirements of factory outfitters and operators
- build (pre-develop) new data driven solutions and services especially for factory operators, Factory outfitters and their suppliers
Industry:
Machinery & Equipment
Region:
DACH
Integrated Toolchains and Collaborative Engineering
Challenge:
- Need for improved engineering collaboration by seamless integrated and interoperable engineering tool chains.
Goal:
- Standardized engineering tool integration & solutions for engineering automation
Solution approach:
- Data continuity in the whole supply chain based on standards
- Data continuity in the customer-supplier-relationship based on standards
- Seamless integration of data in ERP, PLM, CAx, and simulation models for virtual commissioning
Benefit for user:
- Increase productivity by automated data exchanges
- Increase output by shorter engineering times
- Need for improved engineering collaboration by seamless integrated and interoperable engineering tool chains.
Goal:
- Standardized engineering tool integration & solutions for engineering automation
Solution approach:
- Data continuity in the whole supply chain based on standards
- Data continuity in the customer-supplier-relationship based on standards
- Seamless integration of data in ERP, PLM, CAx, and simulation models for virtual commissioning
Benefit for user:
- Increase productivity by automated data exchanges
- Increase output by shorter engineering times
Applications
SAP Integrated Product Development
SAP's cloud based PLM solution
Information Update and Change Service
Challenge:
- Transparency and consistency regarding updates of information and software
Goal:
- Solutions for automated and reliable update services and common device management
Solution approach:
- Information on product and machine lifecycle
- Standardized information and automated processes for software updates of products and machines
Benefit for user:
- Consideration of many products from a high number of different suppliers and machine builders
- Software update processes will be automated
- Support for regulations like the “EU Cyber Resilience Act”
- Transparency and consistency regarding updates of information and software
Goal:
- Solutions for automated and reliable update services and common device management
Solution approach:
- Information on product and machine lifecycle
- Standardized information and automated processes for software updates of products and machines
Benefit for user:
- Consideration of many products from a high number of different suppliers and machine builders
- Software update processes will be automated
- Support for regulations like the “EU Cyber Resilience Act”
Applications
SAP Business Network for Asset Collaboration
SAP's cloud based application for collaborative asset management
Eclipse SLM
tbd
Collaborative Information Logistics
Challenge:
- Lack on standards for exchanging asset information across companies
Goal:
- Solutions for interoperable information provision services
Goal:
- Solutions for automated and reliable update services and common device management
Solution approach:
- Exchange of information about assets using standardized b2b interfaces
- Based on existing standards a scalable solution is specified and implemented by software providers
Benefit for user:
- Avoid high efforts in handling information of assets (search, digitize, tag, split, etc.)
- Get access to specific information for assets on serial number level
- Lack on standards for exchanging asset information across companies
Goal:
- Solutions for interoperable information provision services
Goal:
- Solutions for automated and reliable update services and common device management
Solution approach:
- Exchange of information about assets using standardized b2b interfaces
- Based on existing standards a scalable solution is specified and implemented by software providers
Benefit for user:
- Avoid high efforts in handling information of assets (search, digitize, tag, split, etc.)
- Get access to specific information for assets on serial number level
Applications
SAP Business Network for Asset Collaboration
SAP's cloud based application for collaborative asset management
Condition Monitoring led Services
Challenge:
- Current condition monitoring and related services cannot realize their full potential due to data sharing and analysis hurdles
Goal:
- Improve processes and services, while keeping data sovereignty and cost control
Solution approach:
- Sharing and fully leveraging data and expertise in a collaborative way to gain new valuable insights an open up an era of new and optimized services
Benefit for user:
- Availability of new outcome-based services to improve machine availability and maintenance costs
- Condition and process data can be shared and fully leveraged, while retaining full data sovereignty
- Current condition monitoring and related services cannot realize their full potential due to data sharing and analysis hurdles
Goal:
- Improve processes and services, while keeping data sovereignty and cost control
Solution approach:
- Sharing and fully leveraging data and expertise in a collaborative way to gain new valuable insights an open up an era of new and optimized services
Benefit for user:
- Availability of new outcome-based services to improve machine availability and maintenance costs
- Condition and process data can be shared and fully leveraged, while retaining full data sovereignty
Modular Production
Challenge:
- Simplify production set-up and control
Goal:
- Solutions for self-describing machines and decentralized production process control
Solution approach:
- Machines and modules provide a semantic self-description including available skills
- Decentral production control that ensures an optimized orchestration of process steps and (re-)scheduling
Benefit for user:
- Fast adaption of production resources to new requirements or changes / faults in the production process
- Ensures flexibility and adaptability of production resources to increase resilience and competitiveness
- Simplify production set-up and control
Goal:
- Solutions for self-describing machines and decentralized production process control
Solution approach:
- Machines and modules provide a semantic self-description including available skills
- Decentral production control that ensures an optimized orchestration of process steps and (re-)scheduling
Benefit for user:
- Fast adaption of production resources to new requirements or changes / faults in the production process
- Ensures flexibility and adaptability of production resources to increase resilience and competitiveness
Applications
SAP Digital Manufacturing
SAP's cloud based MES solution
Manufacturing as a Service - On Demand Manufacturing
Challenge:
- Enable small and medium enterprises being part of digital marketplaces
Goal:
- Digitalization and automation of bidding and order execution processes for manufacturing as a service
Solution approach:
- Automatic capacity and cost analysis
- Matchmaking for manufacturing supply and demand
- Quality data models and control
- Shopfloor connectivity and interoperability based on standards
Benefit for user:
- Effort reduction in bidding process
- New business potentials
- Enable small and medium enterprises being part of digital marketplaces
Goal:
- Digitalization and automation of bidding and order execution processes for manufacturing as a service
Solution approach:
- Automatic capacity and cost analysis
- Matchmaking for manufacturing supply and demand
- Quality data models and control
- Shopfloor connectivity and interoperability based on standards
Benefit for user:
- Effort reduction in bidding process
- New business potentials
Autonomous Operation as a Service
Challenge:
- Need for methods & tools for autonomous operation of machines & factories
Goal:
- Solutions for smart remote monitoring and operations
Solution approach:
- Autonomous Operation-as-a-Service addresses the optimal operation of machines and factories without the need for the physical presence of skilled personnel on site
Benefit for user:
- Perform on-demand production shifts remotely
- Automate and assist machine interactions using sensors data & AI
- Need for methods & tools for autonomous operation of machines & factories
Goal:
- Solutions for smart remote monitoring and operations
Solution approach:
- Autonomous Operation-as-a-Service addresses the optimal operation of machines and factories without the need for the physical presence of skilled personnel on site
Benefit for user:
- Perform on-demand production shifts remotely
- Automate and assist machine interactions using sensors data & AI
Traceability
Challenge:
- Traceability of data within a factory and across the supply chain
Goal:
- Solutions for management of history and usage of material, parts and products
Solution approach:
- Enable the traceability and lifelong documentation of product data
- Integrate information when, where and how a product was manufactured (temp., torque, pressure, location, etc.)
- Use BoM as planned, build, maintained
Benefit for user:
- Full transparency about the origin and use of parts for all participants in the value chain
- Traceability of data within a factory and across the supply chain
Goal:
- Solutions for management of history and usage of material, parts and products
Solution approach:
- Enable the traceability and lifelong documentation of product data
- Integrate information when, where and how a product was manufactured (temp., torque, pressure, location, etc.)
- Use BoM as planned, build, maintained
Benefit for user:
- Full transparency about the origin and use of parts for all participants in the value chain
Energy Consumption and Load Management
Challenge:
- Reduction of energy consumption and energy costs
Goal:
- Solutions for detailed energy monitoring, energy saving features and an optimized energy and load management
Solution approach (Energy-Consumption):
- Integration of software components for energy data acquisition, using (soft) sensors and controller functions
- Digital twin for energy demand break down
Benefit for user (Energy-Consumption):
- Contribute to sustainability goals by actively managing and reducing energy consumption
- Enhance competitiveness by reducing energy costs and improving overall operational efficiency
Solution approach (Load Management):
- Providing software applications for monitoring and forecasting energy consumption and peak loads
- Enabling new business models by offering industrial energy flexibility to balancing group operators and grid operators
Benefit for user (Load Management):
- Provide energy forecast for manufacturing
- Enhance competitiveness by reducing energy costs and avoiding peak loads
- Reduction of energy consumption and energy costs
Goal:
- Solutions for detailed energy monitoring, energy saving features and an optimized energy and load management
Solution approach (Energy-Consumption):
- Integration of software components for energy data acquisition, using (soft) sensors and controller functions
- Digital twin for energy demand break down
Benefit for user (Energy-Consumption):
- Contribute to sustainability goals by actively managing and reducing energy consumption
- Enhance competitiveness by reducing energy costs and improving overall operational efficiency
Solution approach (Load Management):
- Providing software applications for monitoring and forecasting energy consumption and peak loads
- Enabling new business models by offering industrial energy flexibility to balancing group operators and grid operators
Benefit for user (Load Management):
- Provide energy forecast for manufacturing
- Enhance competitiveness by reducing energy costs and avoiding peak loads
Standards
IEC 62541
Unified Architecture
IEC 63278-1
Asset Administration Shell for industrial applications
IEC 40001
OPC UA for Machinery
IEC 40501-1
OPC UA for Machine Tools - Machine Monitoring and Job Overview
IEC 34100
OPC UA for Energy Consumption
IEC 40530
OPC UA for Laser Systems
Carbon Footprint Management
Challenge:
- Reduce CO2-footprint and become CO2-neutral
Goal:
- Solutions for CO2-transparancy along entire supply chain
Solution approach:
- Examination of the entire supply chain for CO2 reduction
- Inclusion of emissions in production and product life cycle
Benefit for user:
- Ensuring compliance with CO2 reporting regulations
- Meeting the increasing regulatory standards
- Contribution to achieving sustainability goals
- Strengthening the brand image as an environmentally conscious supplier
- Reduce CO2-footprint and become CO2-neutral
Goal:
- Solutions for CO2-transparancy along entire supply chain
Solution approach:
- Examination of the entire supply chain for CO2 reduction
- Inclusion of emissions in production and product life cycle
Benefit for user:
- Ensuring compliance with CO2 reporting regulations
- Meeting the increasing regulatory standards
- Contribution to achieving sustainability goals
- Strengthening the brand image as an environmentally conscious supplier
Circular Economy
Challenge:
- Use full product transparency to transfer industrial products to second life
Goal:
- Solutions for assessing remanufacturing, refurbishment & recycling measures
Solution approach:
- APPs realize the “R” business content for all companies (Refurbishing, Re-manufacture, Re-cycling) of components and machines
- Efficient automated “R” data generation regarding remaining life-time data
Benefit for user:
- Useful product transparency to transfer industrial products to second life
- Enabling of “R” business models
- Use full product transparency to transfer industrial products to second life
Goal:
- Solutions for assessing remanufacturing, refurbishment & recycling measures
Solution approach:
- APPs realize the “R” business content for all companies (Refurbishing, Re-manufacture, Re-cycling) of components and machines
- Efficient automated “R” data generation regarding remaining life-time data
Benefit for user:
- Useful product transparency to transfer industrial products to second life
- Enabling of “R” business models
Standards
ISO 59004
Vocabulary, principles and guidance for implementation
ISO 59010
Guidance on the transition of business models and value networks
ISO 59020
Measuring and assessing circularity performance
ISO 59040
Product Circularity Data Sheet
ISO 59014
Sustainability and traceability of secondary materials recovery – Principles, Requirements and guidance
IEC 63278
--
Generic
This Usecase is only a connecting point for all capabilities and other data ojects
Capabilities
Digital Product Passport
AAS
--
Digital Twin
--
Energetic Digital Twin (eDT-X)
--
Load Management
--
Provide structured asset information
Asset information are available at providers and users. With this capability we now have the ability to put them in a common and uniform container.
Standards
Asset Administration Shell
The aim of this standard is to define the structure and the access of the Administration Shell to enable the meaningful exchange of information about assets and I4.0 components between partners in a value creation network.
In the standard, objects and classes are described in UML and descriptions.
In the standard, objects and classes are described in UML and descriptions.
Technologies
Test Technology
-
JSON
-
XML
-
AAS Schema in JSON
Translation from AAS schema to JSON
AAS schema in XML
Translate AAS schema from UML to XML.
Services
FX Composition & Discovery Service
-
FX Access & Usage Control Service
-
FX Gate Service
-
FX Converter Service
-
FX Adapter Service
-
AAS Submodel Template Repository
The AAS submodel template repository provides the possibility to import AAS submodel templates in an automated way into various IT systems.